Perception Engineering Blog

What QRM Really Looks Like in Small Engineering Teams—and Why Most Companies Miss It

Written by Gregg Vander Kooi | May 30, 2025 12:30:01 PM

If you lead a small engineering team, you’ve probably felt it. 

Tasks stack up, projects stall, and your best engineers are pulled in three directions at once. You push hard to meet deadlines, but the chaos creeps back in. Eventually, even hiring another contractor feels like putting a bucket under a leaky pipe.

This is the fire-fighting trap. And it’s exactly where Quick Response Manufacturing (QRM) offers a way out.

But here’s the thing: most people misunderstand QRM—and miss its potential, especially in smaller teams.

What QRM Really Looks Like in Small Teams

QRM isn’t just a factory-floor methodology or a buzzword from big manufacturing. It’s a time-based strategy that works anywhere flow matters more than raw efficiency. That includes engineering.

In small teams, QRM isn’t about adding layers of process. It’s about removing the blockers that slow down design, decision-making, and iteration. Here’s what it actually looks like in practice:

  • Fewer handoffs - Clear ownership keeps projects moving without waiting for handoffs or reviews.
  • Flow-first thinking - Instead of maximizing individual engineer utilization, teams prioritize keeping the work moving.
  • Time-based performance metrics - Engineers track lead time, not just percent complete, so they can see where time is being lost.
  • Tighter feedback loops - Design-test-learn cycles are short, with fast informal validation where possible.
  • Standardized work… with flexibility - Core workflows are documented and repeatable, but engineers still have autonomy to adjust for edge cases.

This doesn’t require a massive overhaul. It just requires a shift in how your team thinks about time and value.

Why Most Teams Miss It

Small teams are often in survival mode. They’re doing whatever it takes to deliver—and fast. But that often leads to habits that look productive but actually create drag:

  • Over-utilization of engineers slows everything else down.
  • Lean tools without lean thinking create unnecessary rigidity.
  • No system for managing exceptions means every one becomes a fire-drill.
  • Too much tribal knowledge means work gets bottlenecked by whoever “knows the system.”

QRM offers a way out—but only when the principles are applied to the engineering environment, not just the production floor.

A Familiar Scenario

Let’s say your team is working on a new customer-specific product variant.

The mechanical lead is swamped, the electrical engineer is chasing an unrelated issue, and the project manager is holding out for “final” prints before they commit to build schedules.

Now imagine this: instead of funneling all updates through the lead, a rotating review cell is set up where cross-functional input is built in earlier. The team uses a visual timeline to flag long lead-time parts up front. And decisions are made based on impact to overall cycle time, not who’s available this week.

That’s QRM in action.

And while it doesn’t eliminate chaos entirely, it makes the chaos manageable and predictable.

You Don’t Need a Consultant to Start

📘 Download the playbook:

From Fire-Fighting to Future-Proofing: An Engineering Manager’s Guide

This free PDF walks through how to identify hidden delays, map workflow bottlenecks, and reframe your team’s priorities to reduce chaos.

Coming Soon: Train Your Team to Think in QRM

We’re also launching a new workshop in June designed specifically for engineering managers who want to build better systems, not just hire their way out of the problem.

This hands-on training will show you how to apply QRM thinking at the team level, without a giant org-wide mandate.

Stay tuned for details in the June edition of the BRIDGE newsletter—or contact us if you’d like early access.

Related Services

Looking to reduce lead time and build a more resilient engineering system? Explore our related solutions:

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